Design Integration

Optics

Optics

Mechanics

Mechanics

Electronics

Electronics

Thermal

Thermal

Led light source application become widely, It has given more possibility and flexibility for lamp aesthetic and size.
The more complex geometries of lamp structure and thermal management are the main challenge.

AMPA has good experience and ability to manage at thermal, mechanical, optical and electronic design integration To ensure the product reliability and life time.

Styling Design

Innovated aesthetic design.

Sketch for initial lamp styling, function and structure communication.

CG rendering to conclude styling feature. (color, shape, pattern, texturing)

Lit appearance simulation.

Mechanical Design

Sectional drawing for concept and initial BOM.

3D CAD for engineering detail.

DFMEA & VAVE.

Phased design review to ensure lamp performance, feasibility and reliability.

Functional proto.

Optical Engineering

Optical engineering including

Innovation optical design.

Meet ECE, SAE, JIS regulation requirement.

Optimized of light distribution design to get good performance for road safety.

Sensory vision of optical design such as comfort of lit homologues on road and lit appearance to increase vehicle stylish.

Light distribution design

Light distribution design

Dynamic ride simulation

Dynamic ride simulation

Sketch to fix styling layout

Optical simulation

Different styling options

Optical Aluminum block

CG lit rendering

Lit homologues test on road

Electronic Engineering

  • EMC/EMI protection
  • ESD protection ISO 10605
  • NTC design
  • Meet ISO 7636/11452
  • Failure detection and countermeasure
  • PWM design
  • Any specifications from Customers

CAE

CAE simulations : (structure, frequency, thermal)

  • Predict product performance or risk before tool cutting.
  • Avoid costly over design.
  • Improve design - reduce weight and increase strength.

Thermal simulation

Rigidity analysis

Strength analysis